Xianbao CloudMINI PROGRAM · APP · SaaS
Warehouse manager reviewing locations, tasks, and stock in a smart warehouse control tower

CONNECTED WAREHOUSE EXECUTION · WMS CONTROL TOWER

WMS Warehouse Management

Connect orders, stock, locations, people, and automation in one fulfillment flow

Built for manufacturing, retail, e-commerce, and 3PL warehouses, the platform receives demand from ERP, OMS, MES, and TMS, then connects receiving, putaway, replenishment, picking, packing, loading, cycle counting, and automation tasks.

  • One lot, one statusLot, ownership, quality, and expiry stay aligned
  • One location, one ledgerLocation stock moves with task execution
  • One order, one audit trailReceiving, fulfillment, and exceptions stay traceable

PRODUCT POSITIONING

Make Inventory Changes Verifiable

WMS is not a collection of stock inquiry screens. It receives upstream documents, organizes warehouse tasks, controls floor execution, and supports evidence-backed inventory results, giving warehouse, supply chain, quality, production, logistics, automation, and IT teams one stock truth.

Warehouse and supply chain leaders

Balance Service and Stock Risk

Review inbound, inventory, outbound, space, labor, and backlogs in one view.

Inbound planners

Coordinate arrivals and docks

Align appointment windows, vehicles, docks, receiving tasks, and inspection routes.

Outbound supervisors

Control Waves and Shipping

Track order priority, allocation, work progress, and loading cadence.

Inventory and quality teams

Trace owner, lot, and status

Manage lots, serials, expiry, holds, inspection, counts, and adjustments.

Warehouse operators

See each task and travel path

Use handheld devices for receiving, putaway, moves, picking, checks, and counts.

Automation and IT teams

See Interfaces and Queues

Identify interface backlogs, equipment status, blocked tasks, and data sources.

Stock exists in the system but not on the floor

Missed scans, wrong slots, duplicate tasks, delayed posting, and manual changes gradually separate system stock from physical stock.

Strategies depend on individual experience

Putaway, allocation, replenishment, and wave rules are scattered across spreadsheets and verbal instructions.

Process breaks lack clear ownership

Interface, equipment, short-pick, and variance exceptions have no shared queue or controlled recovery path.

WAREHOUSE EXECUTION FLOW

From Dock Appointment to Dispatch

Every step identifies the source document, work object, owner, prerequisite, scan evidence, and exception route. Completion still requires reconciliation of quantity, ownership, lot, quality status, and interface results.

Receiving staff, inspectors, and forklift operators coordinating pallet receipt and directed putaway
Warehouse execution floorAppointment · Receive · Inspect · Putaway · Allocate · Pick · Ship · Reconcile
  1. 01 · RECEIVE

    Accept Orders and Bookings

    Validate warehouse, owner, item, quantity, source document, and arrival window.

  2. 02 · INSPECT

    Verify receipt and quality

    Check packaging, lot, expiry, and quantity, then route to inspection or exception zones.

  3. 03 · PUTAWAY

    Direct Goods to Valid Bins

    Create tasks using zone, capacity, temperature, load, and commingling rules.

  4. 04 · CONTROL

    Protect stock and its status

    Maintain location, ownership, lot, serial, expiry, and quality status.

  5. 05 · ALLOCATE

    Allocate stock and replenish

    Reserve inventory by order priority, status, lot, and rotation rules.

  6. 06 · PICK

    Run waves, picking, and checks

    Organize pallet, case, each, zone, or batch picking and verify results.

  7. 07 · SHIP

    Pack, stage, and load

    Link containers, weights, labels, staging lanes, docks, and vehicles.

  8. 08 · RECONCILE

    Reconcile and archive results

    Match stock deductions, shipment acknowledgments, short picks, and exceptions.

INBOUND & PUTAWAY

One Record from Receipt to Putaway

From appointments and check-in through unloading, receiving, inspection, and putaway, the platform continuously links source documents, vehicles, pallets, containers, lots, operators, and evidence so goods never lose their business context after entering the warehouse.

01

Coordinate Docks and Bookings

Sequence arrivals and unloading by window, vehicle, volume, and dock capacity.

02

Preserve Receipt Evidence

Record barcodes, quantity, packaging, lot, expiry, weight, and variance source.

03

Apply controlled putaway rules

Recommend locations by owner, SKU, temperature, capacity, load, mixing, and rotation rules.

CONTROL POINTS

Source routingPurchase receipts, production output, material returns, and customer returns can follow different flows.
Receipt exceptionsBlind, excess, short, damaged, and no-order receipts follow enterprise permissions.
Quality statusAvailable, inspection, hold, rejected, and return statuses drive the next task.
Container trackingPallets, totes, cages, and parcels move and transfer through LPN identities.

INVENTORY CONTROL

See Stock by Location and Status

Inventory is more than quantity. It includes warehouse, zone, location, container, owner, lot, serial, expiry, quality status, hold reason, and allocation. Counts and adjustments create controlled records rather than overwriting original movements.

Inventory manager using location heatmaps and lot ledgers to control available stock
Location, lot, and stock ledgerOwnership · LPN · Lot · Expiry · Hold · Allocation · Count
WHERE

What Is in This Location

See items, containers, quantity, lots, owners, status, and recent work.

TRACE

Where this lot is distributed

Use a lot, serial, or LPN to trace locations, orders, and status history.

PROMISE

Stock Reserved by Each Order

Trace reservation, allocation, replenishment, picking, shortage, and release.

AUTHORITY

People Confirm Stock Changes

The system flags variance; authorized users release, scrap, or change status.

OUTBOUND FULFILLMENT

Keep Pace from Orders to Loading

The platform validates order priority, inventory promise, and shipping conditions before organizing replenishment, waves, picking, checking, packing, staging, and loading. Short picks, substitutions, splits, and partial shipments follow permission rules with recorded reasons.

Picker completing multi-order work with wave routes and pick-to-light locations
Wave picking and dynamic refillAllocation · Wave · Route · Pick to light · Short pick
Packing station scanning items, checking weight and serials, and releasing shipments
Pack, check, and releaseScan · Weight · Serial · Carton · Label
Allocation follows promise rulesSelect stock by owner, status, lot, expiry, order attributes, and customer commitments.
Waves and refill work togetherBuild waves by cutoff, carrier, zone, route, workload, and replenishment demand.
Multiple picking modes coexistSupport pallet, case, each, zone, batch, and discrete order picking.
Checks and loading close the loopVerify item, quantity, container, weight, stage, dock, and vehicle.
Cycle count staff resolving inventory variance alongside AMR transport tasks
Count exceptions and automationCount · Hold · Variance · AMR · Recover · Reconcile

AUTOMATION & EXCEPTION LOOP

Give Stalled Tasks a Recovery Path

WMS orchestrates business tasks and inventory status. WCS or WES translates them into automation actions, while PLCs and equipment safety systems retain real-time control and safety interlocks. After recovery, task status is reconciled before work resumes to prevent duplicate moves or stock deductions.

Interface backlogDevice offlineConveyor blockShort pickStock varianceTask timeout

Detect and confirm

An interface, device, terminal, rule, or operator raises the issue, and the floor confirms impact.

Isolate and reroute

Pause tasks, hold stock, and switch to manual or backup channels under permission.

Recover and compensate

Reconcile container and task status to prevent duplicate work or missed posting.

Reconcile and close

Verify inventory, orders, equipment acknowledgments, and business system results.

WAREHOUSE RULE ENGINE

Manage Warehouse Variance by Rules

Configure execution rules around warehouses, owners, items, containers, statuses, strategies, effective scope, permissions, and evidence. Preserve group standards while supporting different facility types and fulfillment models.

01 · NETWORK

Multiple warehouses and owners

Isolate warehouses, owners, organizations, stock, strategies, permissions, and services.

02 · STRATEGY

Context-Aware Rules

Match putaway, allocation, replenishment, waves, picking, and counts by condition.

03 · CONTAINER

LPN and container tracking

Use pallets, totes, cages, and parcels as moving and handoff units.

04 · TRACE

Lot, Serial, and Expiry

Support FIFO, FEFO, and enterprise-defined lot and serial controls.

05 · HYBRID

Hybrid labor and automation

Connect handhelds, workstations, conveyors, WCS, WES, and AMRs.

06 · REVERSE

Returns and reverse logistics

Create a separate history by source order, item status, inspection, and disposition.

07 · RECONCILE

Cross-System Reconciliation

Find missing or conflicting order, stock, task, shipping, and device results.

08 · ASSIST

AI remains decision support

Assist slotting, workload, and exception analysis without changing or releasing stock.

WMS OPERATIONS CONSOLE

Unify Network Operations Metrics

The console goes beyond stock and orders. It governs network structure, master data, strategies, permissions, devices, interfaces, task queues, exceptions, audits, and KPI definitions so cross-warehouse comparisons use the same terms.

Multi-warehouse team analyzing stock, orders, labor, dock, and fulfillment performance
Network operations control towerInbound · Stock · Fulfillment · Space · Labor · Dock · Devices · Exceptions
Network and location modelWarehouses, docks, zones, aisles, locations, stations, and calendars.
Item and packaging masterSKU, barcode, pack, dimensions, weight, lot, expiry, and serial.
Owner and service rulesOwner isolation, stock scope, service items, and billing data sources.
Strategy and process setupReceiving, putaway, allocation, refill, waves, counts, and returns.
Roles, jobs, and permissionsWork, adjustment, release, approval, temporary access, and data scope.
Interface and device healthERP, OMS, MES, TMS, WCS, terminals, and automation equipment.
Stock ledger and auditMoves, allocation, release, holds, counts, adjustments, and exports.
Task and exception queuesReceipts, putaway, refill, short picks, blocks, timeouts, and backlogs.

APPLICATION SCENARIOS

For Manufacturing, Retail, and 3PL

Start with a representative warehouse, product class, or inbound-to-outbound flow. Validate master data, barcodes, processes, terminals, equipment, interfaces, and acceptance criteria, then expand in line with warehouse differences.

Manufacturing warehouses

Connect Plant Inventory

Connect purchase receipts, production issues and returns, line-side supply, and finished goods shipping.

Retail and e-commerce

Multi-Channel Each Picking

Unify priorities, waves, replenishment, zone picking, and carrier handoff.

Third-party logistics

Owner Isolation and Proof

Isolate stock, strategies, permissions, and client data while preserving service evidence.

Food and dated goods

Control Lot and Expiry Zones

Record temperature zones, lots, expiry, inspection, and rotation rules.

Parts and service warehouses

Trace Parts and Serials

Manage substitutes, repair returns, holds, reinspection, and re-entry.

Automated high-bay warehouses

Orchestrate Tasks and Assets

Connect conveyors, lifts, stacker cranes, shuttles, AMRs, and manual stations.

SYSTEM BOUNDARIES

System Dispatch, Human Review

WMS provides inventory, task, process, and evidence support. It does not directly assume real-time equipment control, safety interlocks, quality release, financial posting, or statutory responsibility.

  • It does not replace ERP, OMS, MES, TMS, QMS, or finance systems; it exchanges order, inventory, quality, production, and shipping results.
  • It does not replace WCS, WES, PLCs, robot controllers, or equipment safety interlocks; floor systems retain real-time actions and safety.
  • Authorized people confirm quality release, hold removal, scrap, adjustments, substitutions, and partial shipments under enterprise policy.
  • Inventory accuracy depends on master data, barcodes, operating processes, equipment, networks, interfaces, and count discipline.
  • Weight, dimensions, temperature, and equipment status reflect actual data sources, with sync times and sources retained.
  • AI only assists slot recommendations, workload forecasts, and exception classification; it does not adjust stock or release quality status.
  • Warehouses, items, orders, people, equipment, and operating metrics shown on this page are fictional demo data.
How does WMS differ from ERP?

ERP manages enterprise processes such as purchasing, sales, production, inventory value, and finance. WMS turns approved inbound and outbound demand into warehouse tasks, then returns receiving, inventory, picking, shipping, and variance results.

What do WMS, WES, and WCS each manage?

WMS manages inventory and warehouse business tasks. WES can coordinate people and automation, while WCS translates tasks into equipment actions. PLCs and device controllers remain responsible for real-time control and safety interlocks.

Can existing barcodes, PDAs, and legacy equipment remain in use?

They require an assessment of barcode rules, operating systems, interface protocols, networks, and device condition. Usable terminals can be retained in phases and connected through interfaces, gateways, or workstations.

Can implementation begin with one warehouse?

Yes. A representative warehouse, product class, or inbound-to-outbound flow can be selected first. Master data, processes, barcodes, terminals, interfaces, and acceptance criteria are validated before gradual expansion.

Does it support multiple owners, lots, expiry dates, and serial numbers?

Yes. Owner isolation, lots, serial numbers, expiry dates, quality status, holds, FIFO, and FEFO can be configured by warehouse and business scope.

Can AI adjust inventory or release holds automatically?

No. AI can assist with slot recommendations, workload forecasts, and exception classification. Inventory adjustments, hold releases, quality releases, and shipping exceptions still require authorized confirmation.

START WITH A CONTROLLED PILOT

Start with One Warehouse or Flow

Review the current ERP, OMS, MES, TMS, QMS, WCS, equipment, and network environment, then define warehouse objects, ownership, barcodes, strategies, responsibilities, permissions, evidence, KPIs, and system boundaries.